# Feature Engineering Specification ## Data Quality & Calibration Features **Feature Group ID:** FG-DQC **Scope:** Sensor Hub (Sub-Hub only) **Target Platform:** ESP32-S3–based Sensor Hub **Applies To:** Indoor poultry farm sensor hubs **Dependencies:** Sensor Data Acquisition Features (FG-DAQ), Diagnostics Features (FG-DIAG), Persistence / DP Stack ## 1\. Purpose and Objectives The **Data Quality & Calibration Features** ensure that all sensor data generated by the Sensor Hub is **valid, trustworthy, correctly classified, and calibrated** throughout the system lifecycle. These features provide mechanisms for: * Automatic identification of connected sensors * Enforcing correct sensor–slot compatibility * Early detection and isolation of faulty sensors * Centralized management of machine constants and calibration parameters The goal is to maintain **high data integrity**, reduce commissioning errors, support **remote reconfiguration**, and ensure safe operation during updates or failures.
## 2\. Feature Overview and Relationships

Feature ID

Feature Name

Primary Objective

Related Features

F-DQC-01

Automatic Sensor Detection

Detect connected sensors dynamically

F-DAQ-01, F-DIAG-01

F-DQC-02

Sensor Type Enforcement

Prevent incorrect sensor-slot usage

F-DQC-01

F-DQC-03

Sensor Failure Detection

Identify and isolate faulty sensors

F-DIAG-02

F-DQC-04

Machine Constants & Calibration Management

Manage static configuration and calibration

OTA, Persistence, Teardown

## 3\. Functional Feature Descriptions ### 3.1 F-DQC-01: Automatic Sensor Detection **Description** The Sensor Hub shall automatically detect which sensors are physically connected at runtime. Each sensor slot provides a dedicated detection mechanism (e.g., GPIO presence pin or ID signal) that allows the system to determine whether a sensor is installed. Detected sensors are dynamically initialized and incorporated into the data acquisition workflow without requiring firmware changes. **Key Capabilities** * Hardware-based presence detection * Runtime sensor enumeration * Dynamic initialization during boot or reconfiguration * Integration with diagnostics and data acquisition ### 3.2 F-DQC-02: Sensor Type Enforcement **Description** Each physical sensor slot on the Sensor Hub is dedicated to a specific sensor type. The system enforces sensor-slot compatibility to prevent incorrect sensor insertion (e.g., humidity sensor in temperature slot). This enforcement is achieved via electrical identification, pin mapping, or firmware configuration defined in Machine Constants. **Key Capabilities** * Fixed sensor-to-slot mapping * Sensor identity verification * Rejection of invalid sensor configurations * Diagnostic reporting of configuration violations ### 3.3 F-DQC-03: Sensor Failure Detection **Description** The Sensor Hub continuously monitors sensor behavior to detect failures such as disconnection, out-of-range values, non-responsive sensors, or abnormal signal patterns. Detected sensor failures are classified, logged, timestamped, and reported to the Main Hub. Failed sensors are excluded from control and analytics workflows to prevent propagation of invalid data. **Key Capabilities** * Runtime health monitoring * Failure classification * Fault isolation * Diagnostic event generation ### 3.4 F-DQC-04: Machine Constants & Calibration Management **Description** The system maintains a **Machine Constants (MC)** dataset that defines static and semi-static configuration parameters for the Sensor Hub, including: * Installed sensor types and slots * Communication identifiers and addressing * Calibration coefficients and offsets * Sensor-specific limits and scaling Machine Constants are persisted in non-volatile storage (SD card) and loaded during system initialization. Updates may be received from the Main Hub and applied via a controlled teardown and reinitialization process. **Key Capabilities** * Persistent configuration storage * Runtime loading and validation * Remote update support * Controlled reinitialization sequence ## 4\. System Requirements (Formal SHALL Statements) ### 4.1 Automatic Sensor Detection **SR-DQC-001** The system shall detect the presence of each sensor using a dedicated hardware detection mechanism. **SR-DQC-002** The system shall perform sensor presence detection during system startup and after any reinitialization event. **SR-DQC-003** The system shall initialize only those sensors that are detected as present. ### 4.2 Sensor Type Enforcement **SR-DQC-004** The system shall assign each sensor slot to a predefined sensor type. **SR-DQC-005** The system shall verify that the detected sensor matches the expected sensor type for the slot. **SR-DQC-006** The system shall reject and report any sensor-slot mismatch as a diagnostic event. ### 4.3 Sensor Failure Detection **SR-DQC-007** The system shall continuously monitor sensor responsiveness and signal validity during operation. **SR-DQC-008** The system shall detect sensor failures including disconnection, non-responsiveness, and invalid measurement ranges. **SR-DQC-009** The system shall mark a failed sensor as defective and exclude it from data reporting. **SR-DQC-010** The system shall report detected sensor failures to the Main Hub with timestamps and failure classification. ### 4.4 Machine Constants & Calibration Management **SR-DQC-011** The system shall maintain a Machine Constants dataset defining sensor configuration, calibration parameters, and communication identifiers. **SR-DQC-012** The system shall persist the Machine Constants dataset in non-volatile storage. **SR-DQC-013** The system shall load and apply Machine Constants during system initialization. **SR-DQC-014** The system shall support remote updates of the Machine Constants dataset initiated by the Main Hub. **SR-DQC-015** The system shall apply updated Machine Constants only after executing a controlled teardown and reinitialization sequence. ### 4.5 Redundant Sensor Support [NEW] **SR-DQC-016** The system shall support redundant sensors for critical parameters (CO2, NH3) using different technologies or interfaces. **SR-DQC-017** The system shall implement sensor fusion algorithm to combine redundant sensor data (average, weighted, or voting mechanism). **SR-DQC-018** The system shall ensure that every critical parameter has two qualified sensor options to avoid common-mode failures. ## 5\. Traceability Summary | Feature ID | System Requirements | |------------|---------------------| | F-DQC-01 | SR-DQC-001, SR-DQC-002, SR-DQC-003 | | F-DQC-02 | SR-DQC-004, SR-DQC-005, SR-DQC-006 | | F-DQC-03 | SR-DQC-007, SR-DQC-008, SR-DQC-009, SR-DQC-010 | | F-DQC-04 | SR-DQC-011, SR-DQC-012, SR-DQC-013, SR-DQC-014, SR-DQC-015 | | F-DQC-05 | SR-DQC-016, SR-DQC-017, SR-DQC-018 | ##